300 Bottles per Minute PLC Touch Screen Control 304 Stainless Steel Bottle Unscrambler and Bottle Unscrambling Machine

Automatic Bottle Unscrambling and Feeding for Continuous Production

The BPL-300 Horizontal Bottle Unscrambler is designed to automatically organize bottles and provide an orderly bottle supply for subsequent production processes. It integrates bottle storage, elevating, bottle separation, sorting and reversing, straightening, feeding and rejection into one continuous system.

With a maximum capacity of 300 bottles per minute, depending on packaging materials, the BPL-300 is designed for production lines that require continuous and organized bottle handling.

The machine adopts a PLC microcomputer control system with a multi-language touch screen. Operators can use the interface for bottle counting, working parameter setting and parameter display. Electronic speed regulation and photoelectric detection are also provided to support controlled bottle handling and automatic bottle supply.

The machine body and bottle storage hopper are made of 304 high-quality stainless steel. The equipment is designed for convenient cleaning and disinfection and complies with GMP requirements.

How the BPL-300 Works

The BPL-300 uses a series of coordinated mechanisms to organize randomly supplied bottles and deliver them in an orderly orientation.

Bottles are first placed into the bottle storage bin and transferred through the elevating mechanism into the main unscrambling section. The barrel and turntable system assists with bottle movement and organization.

Bottles then pass through the separating mechanism, followed by the sorting and reversing mechanism. The bottle straightening mechanism further organizes the bottle orientation before the bottles reach the feed-out section.

The overall process can be summarized as:

Bottle Storage → Elevating → Unscrambling → Separating → Sorting & Reversing → Straightening → Feed-Out → Rejection

Overturned and reversed bottles can be automatically rejected before the bottles are delivered to the subsequent production process.

Key Features

PLC Control and Multi-Language Touch Screen

The BPL-300 uses a PLC microcomputer control system and a multi-language touch screen interface.

The control system provides functions including bottle counting, working parameter setting and parameter display, allowing operators to manage the main machine functions through a centralized interface.

Electronic Speed Regulation

The machine adopts electronic speed regulation to control its operating speed according to production requirements.

The speed regulation design also helps reduce bottle overturning during bottle handling, supporting a more controlled unscrambling process.

Photoelectric Detection and Automatic Bottle Supply

Photoelectric detection is used to control bottle supply according to the requirements of the subsequent process.

When bottles are not required by the following process, the bottle supply can be automatically stopped. When bottle supply is required again, the machine can continue feeding bottles.

This helps coordinate bottle supply with the subsequent production process and reduces unnecessary manual intervention.

Large-Capacity Bottle Storage Hopper

The BPL-300 is equipped with a large bottle storage hopper and an openable hopper door.

The larger storage capacity reduces the need for frequent manual bottle addition during operation, while the openable design provides convenient access to the storage area.

304 Stainless Steel Construction

The machine body and bottle storage hopper are made of 304 high-quality stainless steel.

The equipment is designed to be easy to clean and disinfect. According to the original product information, cleaning can be carried out without completely disassembling the machine.

The construction also complies with GMP requirements.

Automatic Rejection of Overturned and Reversed Bottles

The BPL-300 includes an automatic rejection function for overturned and reversed bottles.

By removing incorrectly oriented bottles from the bottle flow, the system helps provide a more consistent and orderly bottle supply for the subsequent production process.

Simple Operation and Maintenance

The BPL-300 combines mechanical bottle handling mechanisms with an integrated electrical control system.

The PLC control system and touch screen provide access to the main operating and parameter functions, while electronic speed regulation and photoelectric detection support automatic bottle handling.

The large hopper reduces the frequency of manual bottle addition, and the 304 stainless steel construction supports routine cleaning and disinfection.

The overall design focuses on simple operation, practical maintenance and reliable bottle handling.

Production Capacity

The BPL-300 provides a maximum capacity of:

Up to 300 Bottles per Minute

The actual capacity depends on packaging materials, as specified in the original product information.

Technical Specifications

Frequently Asked Questions

What is the BPL-300 Horizontal Bottle Unscrambler?

The BPL-300 is an automatic horizontal bottle unscrambler designed to organize bottles and provide an orderly bottle supply for subsequent production processes.

What is the maximum capacity of the BPL-300?

The maximum capacity is 300 bottles per minute, depending on packaging materials.

How is the BPL-300 controlled?

The machine uses a PLC microcomputer control system with a multi-language touch screen. The system provides bottle counting, working parameter setting and parameter display functions.

Does the machine automatically reject incorrectly oriented bottles?

Yes. The BPL-300 has an automatic rejection function for overturned and reversed bottles.

What material is used for the machine body?

The machine body and bottle storage hopper are made of 304 high-quality stainless steel. The equipment is designed for convenient cleaning and disinfection and complies with GMP requirements.