Intelligent Capsule Counting Electronic Vision Counting Machine 12000 Pcs/Min

Intelligent Capsule Counting Electronic Device

1. Primary Purpose

This smart device automates precise capsule counting in pharmaceutical production, packaging, and dispensing workflows. By replacing slow, error-prone manual counting, it boosts productivity while ensuring each package contains the exact number of capsules. This precision is vital for upholding product quality, meeting regulatory standards, and preventing dosage errors that could compromise patient safety.

2. Core Operational Functions

Precision Counting: Uses advanced photoelectric or infrared sensors to accurately detect and count capsules as they pass through a designated path. These sensors distinguish individual capsules even in high-speed lines, handling diverse sizes, shapes (round, oblong), and materials (gelatin, vegetarian).

Sorting & Diversion: Intelligent models sort capsules based on preset criteria, detecting and diverting damaged or misshapen units from the production flow. This ensures only high-quality capsules reach final packaging, reducing waste and maintaining integrity.

Packaging Line Integration: Seamlessly connects with bottle fillers, cartoners, and labelers, communicating with these systems to sync counting and packaging. Sensors and controls prevent bottlenecks, ensuring the correct capsule count is filled into each container.

3. Standout Device Features

High-Speed Performance: Modern models count hundreds to thousands of capsules per minute, matching the pace of large-scale pharmaceutical production lines for continuous, efficient output.

Ultra-Accurate Results: Advanced sensor technology and calibration algorithms deliver error rates as low as 1% or less—critical for pharmaceutical applications where precise dosages are non-negotiable.

User-Friendly Controls: Intuitive touch-screen panels let operators set capsules per package, capsule type, and production speed effortlessly. Real-time data (count totals, rejects, error alerts) and multi-language support simplify global operation.

Regulatory Compliance: Built to meet GMP and strict pharmaceutical standards, with capsule-contact parts made from easy-to-clean stainless steel or food-grade plastics to prevent contamination. Designed for quick disassembly and sanitization.

Versatile Adaptability: Handles a wide range of capsule types—from small softgels to large hard-shell capsules. Quick adjustments support high-volume over-the-counter meds and small-batch specialty drugs alike.

4. Target Usage Scenarios

Pharmaceutical Manufacturing: Ensures accurate counts in bottles, blister packs, and other packaging for medications, supplements, and vitamins—maintaining quality and regulatory compliance.

Hospital Pharmacies: Automates prescription dispensing, reducing human error to guarantee patients receive the correct capsule dosage.

Contract Packaging Facilities: Efficiently manages multi-client orders, adapting quickly to diverse capsule types and packaging specs while upholding strict quality control.

5. Market Advantages

Cost Savings: Automation cuts labor expenses, while high-speed operation increases output. Reduced downtime from accurate counting and line integration further lowers operational costs.

Quality Protection: Consistent counting minimizes the risk of incorrect quantities, enhancing brand reputation and patient trust in pharmaceutical products.

Regulatory Alignment: Helps companies and healthcare providers meet strict packaging and dosage accuracy regulations, with GMP compliance ensuring industry-standard production and dispensing.

Scalable Flexibility: Adapts to different capsule types, sizes, and volumes—serving small startups to large multinational pharmas. Accommodates packaging changes without major equipment investments.

6. Secure Packaging Protocol

Devices are wrapped in protective foam to prevent scratches and impact damage during transit.

Placed into a custom-fitted heavy-duty cardboard box engineered for maximum protection.

Box sealed with industrial-strength tape; includes a packing slip and detailed instruction manual for setup.

Clearly labeled with shipping details, customer address, and tracking number for easy delivery monitoring.

7. Reliable Shipping Services

Offers domestic and international shipping via trusted couriers and logistics partners.

International orders may incur customs fees (varies by country—contact us for details).

Customers receive a tracking number post-shipment to monitor delivery in real time.

Delivery timelines depend on shipping method and destination—reach out for personalized estimates.

Our team ensures careful handling; contact us anytime with questions about your order’s status.