Electrical Vision Counting Machine Smart Automation For Precise Quantity Measurement

1. Main Purpose

This device is designed to automate accurate capsule counting in pharmaceutical production, packaging, and dispensing. It replaces manual counting—known for being time-consuming and error-prone—to boost productivity, ensure correct capsule quantities per package, maintain product quality, meet regulatory rules, and prevent dosage errors that could harm patient safety.

2. Key Functions

Precise Counting: Uses advanced photoelectric or infrared sensors to detect and count capsules as they pass through a set path. These sensors can identify individual capsules even in high-speed lines, handling various sizes, shapes (round, oblong), and materials (gelatin, vegetarian).

Sorting Function: Intelligent models can sort capsules by preset standards, detecting and diverting damaged or misshapen ones to ensure only quality capsules are included, reducing waste and preserving product integrity.

Packaging Integration: Seamlessly connects with bottle fillers, cartoners, and labelers. It communicates with these systems to control packaging, synchronizing counting and filling to avoid bottlenecks and mistakes.

3. Main Features

High-Speed Operation: Counts hundreds to thousands of capsules per minute, matching large-scale production needs for continuous efficiency.

Accuracy: Advanced sensors and calibration keep error rates below 1%, critical for dosage precision and quality control.

User-Friendly Interface: Intuitive touch-screens for easy parameter setup (capsules per package, type, speed) with real-time data and multi-language support.

Regulatory Compliance: Built to GMP standards with stainless steel or food-grade parts, easy to disassemble and clean for hygiene.

Flexibility: Handles various capsule types/sizes, adapting quickly to high-volume OTC meds or small-batch specialty drugs.

4. Applications & Logistics

Used in pharmaceutical plants, hospital pharmacies, and contract packagers. Market strengths: reduces labor costs, ensures quality, meets regulations, and suits all business sizes.

Packaging & Shipping: Foam-wrapped in custom sturdy boxes, sealed with heavy tape, including slips and manuals. Domestic shipping via trusted couriers; international via global logistics (customs fees customer-borne). Tracking provided post-dispatch. Contact for delivery estimates and support.